Your production plant could include cooling, stripping, distilling, absorption, or some other varieties of towers however, if you truly want to optimize the processes inside those towers then you should simply opt for ceramic saddle packing should you truly want to ride away with enhanced production. Ceramic has outstanding heat and acid resistant properties and has a number of other advantages over other column packing material like metals and plastics.
In case you are part of the petrochemical, chemicals, environmental, gas, or other allied industry that needs various kinds of towers to separate different chemicals then you will also require matching packing within those http://raschig-rings.com towers. The function of this packing is to raise the contact area within the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or any other processes which are critical to separate various chemicals in an efficient manner. Whilst older columns or towers utilized simple round rings made out of ceramic and various other materials, more recent designs now allow for increased contact area in order to boost the efficiency in the process without hiking up production costs.
The ceramic saddle shape has truly proven to be a fantastic design in improving the surface area of the packing because this unique saddle shaped design offers contact areas on both the interior and outside the saddle to increase heat transfer with minimum drop in pressure that is so vital during any process inside the column or tower. Ceramic is a wonderful material that has very high resistance to high heat in addition to most organic chemicals and acids other than hydrofluoric acid. The saddle design itself has undergone several design changes through the years to improve the efficiency of the packing substantially while lowering chances of distortion or breakage should they be stacked inside a tower. Saddles made out of ceramic have very less porosity and water absorption features while their increased area enables them to engage in optimum processes without the need to over stack your towers with packing.
A ceramic saddle will usually come with a smooth surface whilst having a ribbed design. These saddles possess excellent mechanical strength and can thus be stacked in the majority of towers without any problems. It is possible to pick from various saddle designs but one such saddle variant available as ceramic intalox saddles truly offers an excellent design along with superior strength to optimize your production process to a visible extent. The intalox saddle is shaped like a sea shell along with several ridges and provides excellent heat and acid resistance whilst being quite easy to stack even in deep bed towers. These saddles are very economical to manufacture and offer a great opportunity for you to definitely upgrade to better packing alternatives without increasing your production costs. These saddles are usually obtainable in sizes that range from 12 mm and 76 mm, and you could select the size and quantity of this packing based upon your particular tower specifications.
If you have stayed faithful to traditional packing made out of obsolete materials then you definately should look around at packing created from improved materials and innovative designs. It is possible to certainly ride away with enhanced production with ceramic saddle packing stacked in your cooling, distilling, stripping, or absorption towers, among others, so as to improve yields in a truly affordable manner.